Crosstalk between In1 and In3 on AIO module?

[cwsint]

Hello everyone,

we are observing a weird thing in our test-setup. Our setup looks like this:

• Out1 --> In1 --> In2

• Out2 --> In3 --> In4

• Output range for OutN is 0..20 mA

• Inut range for InN is 0..20 mA

So unless no wire is broken, we should see the same signal on In1 and In2 as well as on In3 and In4. We are outputting a sawtooth and a sine-signal on Out1 and Out2 (or vice versa). Whenever the sawtooth drops, we will see irregularies in In1 or In3, respectively. In2 and In4 behave as expected (see attached files, where v1..v4 represent In1..In4, respectively). So our guess is that we have some kind of crosstalk / cross influence on channels In1 and In3.

Any ideas on how to solve this issue?

Regards
Cord

[dirk]

Hi, with interest we have discussed your issue here and we have some questions:
1) Did you use an oscilloscope for the inputs
2) How did you generate the sample data
3) Could you describe your hardware setup and the connections
4) Could you make a plot without the sawtooth
5) Could you make a plot without using the inputs but with an oscilloscope instead

[cwsint]

Hi Dirk,

thanks for your reply. Let me try to answer your questions:

1) No, unfortunately the device is currently with out software developer who does not have access to an oscilloscope.
2) The waveforms are generated by our software for test-purposes. The process image is updated every 10 ms. The range of the signals is 0..20k.
3)

AIO Module.png (35.71 KiB) Viewed 6836 times

Output 1 is driving Inputs 1 and 2, Output 2 is driving Inputs 3 and 4. Since we are using 0..20 mA here, Inputs 1 and 2 as well as Inputs 3 and 4 should measure the exact same signal. So (even without the osciloscope) I would assume the signal-Generation is working since we measure the correct signal on Input 2 and 4, respectively.
4) We generated three cases for you (please also see next post due to attachment limitations). The sinewave on Out2 is unchanged, only Out1 (formerly sawtooth) was set to constant values
a) Out1 = 10.000

Sine with Out1 at 10k.png (164.31 KiB) Viewed 6836 times

b) Out1 = 10

Sine with Out1 at 10.png (189.08 KiB) Viewed 6836 times

5) Unfortunately not now, see 1).

[cwsint]

… continued Question 4)
c) Out1 = 0

Sine with Out1 at 0.png (169.37 KiB) Viewed 6834 times

In addition, when zooming in on In1 and V2 (which should show a constant value of 10k or 10, respectively), we seem to get some crosstalk from the sine-wave of Out 2 (more pronounced on In1 than on In2):

Sine with Out1 at 10k In3 and 4 turned off.png (173.52 KiB) Viewed 6834 times

Sine with Out1 at 10 and In3 and 4 turned off.png (169.93 KiB) Viewed 6834 times

[dirk]

We have reproduced your setup here. We have used an RevPi Core 3 and an AIO module that is configured using 0-20 mA for Output1 and Output2.
The wiring is setup as follows: Output1 is connected to Input1 and Input2; Output2 is connected to Input3 and Input4.
We have created the attached program "aiotest.py" that creates a sinus signal and prints out the values. You may run and sample the data by the command

Code: Select all

chmod +x runme.sh; ./runme.sh

Our result is that no outliers apparent so we have the guess that the wiring could be the root cause of the suspicious behavior.
Probably the GND circuit could be enhanced. GND input and output must not be connected because differential inputs can not work otherwise.
Idea: Separate the two outputs from each other

[cwsint]

The wiring is setup as follows: Output1 is connected to Input1 and Input2; Output2 is connected to Input3 and Input4.

Hey Dirk, thank you for the feedback. Did you connect Input1 and Input2 in series or parallel to Output1 (same for Out2 and In3 and 4)?

We will test your program and see what happens. I will come back with the results.

[dirk]

Hi, we used a series circuit. We did not receive a test result yet. We are looking forward to receive it ...